Gnarly4X's 22RE Rebuild

Started by Gnarly4X, July 01, 2016, 07:07:57 PM

0 Members and 5 Guests are viewing this topic.

Gnarly4X

1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

300k

You wanna trade that Thorley for my stock manifold now? Heard you were looking for one lol
:)bestgen4runner [12:45 PM]:   I am so stupid.

Truer words have never been spoken...

emsvitil

Quote from: redneckcustoms13 on January 21, 2018, 09:01:30 AM
Happy late birthday gnarls

Is it late?


Happy Birthday          (close enough  :dunno:)


:woohoo:
Ed
SoCal
86 SR5 XtraCab
22RE  W56B
31x10.50R15

Gnarly4X

Quote from: :)bestgen4runner on January 21, 2018, 09:47:27 AM
I will reserve the right to say "I told You so"
For the ? Third time? Maybe fourth time?



bgen....you know me... trust but verify.  :gap:

Gnarls.
1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

Gnarly4X

Quote from: emsvitil on January 21, 2018, 04:41:07 PM
Is it late?


Happy Birthday          (close enough  :dunno:)


:woohoo:

No.. you are not late.. yesterday, Jan 21 was my Birthday.  Thank you!!

Gnarls.

1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

Gnarly4X

Quote from: 300k on January 21, 2018, 03:02:01 PM
You wanna trade that Thorley for my stock manifold now? Heard you were looking for one lol

:haha:  You are way late to the party!!  :shake:

Gnarls.  :spin:
1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

emsvitil

I get it.........

You bought yourself a birthday present.


:yupyup:
Ed
SoCal
86 SR5 XtraCab
22RE  W56B
31x10.50R15

Gnarly4X

Quote from: emsvitil on January 22, 2018, 02:49:56 AM
I get it.........

You bought yourself a birthday present.


:yupyup:

Yes sir.... I did!! Happy birthday toooooo mmmmeeee!!   :clap:

Gnarls. :gap:
1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

Gnarly4X

Newly rebuilt 22RE, bored .020 over, compression ratio estimated at 9.46:1, engnbldr head with oversize valves, 261C Crawler cam.

Is 2.25" tubing - with the Doug Thorley header and 18" MagnaFlow muffler - the right size tubing?

Should all bends in tubing be mandrel bent?

I want my performance gain to be in the RPM range of 2500 to 3500.

I want more torque.

The gain in horse power at 5000 is less important for my driving style and need.

Gnarls.
1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

Mudder

I think for the application mandrel bent isn't worth it. Yes, there is some crushing when it is bent the other way but it's not like you are trying to push massive horsepower out of it. The gains of mandrel bent will be very marginal.

emsvitil

No wrinkle bends.

A trick is to go up 1 tubing size for non-mandrel bends.

Do they have 2.375" pipes,   that would be perfect for going up a size....     


The tubing crush won't matter after the muffler,  exhaust gas has cooled and there's less volume.
Ed
SoCal
86 SR5 XtraCab
22RE  W56B
31x10.50R15

300k

Flip thr header and run it open. That should have a gain
:)bestgen4runner [12:45 PM]:   I am so stupid.

Truer words have never been spoken...

Gnarly4X

Quote from: 300k on January 22, 2018, 07:49:15 PM
Flip thr header and run it open. That should have a gain

299k... you locked your engine building thread because people were posting dilly dilly – a funny -  4 times instead of asking questions?  ::)

You post a funny here, which I enjoy.  A good sense of humor is an admirable personality trait.  :greengrin:

Do I sense a little hypocrisy?  :headscratch:

Gnarls.  :gap:
1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

300k

#1213
Quote from: Gnarly4X on January 23, 2018, 03:38:56 AM
299k... you locked your engine building thread because people were posting dilly dilly – a funny -  4 times instead of asking questions?  ::)

You post a funny here, which I enjoy.  A good sense of humor is an admirable personality trait.  :greengrin:

Do I sense a little hypocrisy?  :headscratch:

Gnarls.  :gap:


Go look at Sassparilla_kid's rebuild. The first two pages are people arguing about the 84 85 86 changeover years. Poor guy is just trying to rebuild an engine and theres half the forum clogging up his thread
:)bestgen4runner [12:45 PM]:   I am so stupid.

Truer words have never been spoken...

Gillesdetrail

Quote from: Gnarly4X on January 22, 2018, 07:05:58 PM
Newly rebuilt 22RE, bored .020 over, compression ratio estimated at 9.46:1, engnbldr head with oversize valves, 261C Crawler cam.

Is 2.25" tubing - with the Doug Thorley header and 18" MagnaFlow muffler - the right size tubing?

Should all bends in tubing be mandrel bent?

I want my performance gain to be in the RPM range of 2500 to 3500.

I want more torque.

The gain in horse power at 5000 is less important for my driving style and need.

Gnarls.

If you haven't seen this you may find it interesting.
https://www.youtube.com/watch?v=_PVXvHkr-Vs&list=PLGvTvFzdMg_O2T3UdUEt5dIHutSOu7srE&index=21

I too think that for your application it won't make a noticeable difference between crush bends and mandrel, especially at the lower end of the powerband, and that 2.25" will be fine. If you put on a 4x9 oval magnaflow muffler I suggest adding a 14'' resonator to quiet it down and to mellow the tone.

Gnarly4X

Quote from: Gillesdetrail on January 23, 2018, 05:20:38 PM
If you haven't seen this you may find it interesting.
https://www.youtube.com/watch?v=_PVXvHkr-Vs&list=PLGvTvFzdMg_O2T3UdUEt5dIHutSOu7srE&index=21

I too think that for your application it won't make a noticeable difference between crush bends and mandrel, especially at the lower end of the powerband, and that 2.25" will be fine. If you put on a 4x9 oval magnaflow muffler I suggest adding a 14'' resonator to quiet it down and to mellow the tone.

Hey G,

Thank you for sharing.

I don't recall seeing that video - very interesting.  The resulting engine dyno test is pretty typical from what I've read and researched in my past.

There's a couple differences between that engine and a 100 HP 22RE.  First, carb vs EFI and secondly - WOT vs. street driven.  So I have LOTS of questions regarding a comparison.

So far, two 22RE engine builders have stated that 2.25" exhaust with the DT header is about right, and that mandrel bent tubing vs compression bent tubing will not be a noticeable factor in my exhaust system and engine.

I am concerned about the exhaust system being too loud, so I will want to have the option of retro-fitting another muffler if the 18" MagnaFlow muffler is too loud – at no extra cost.

Gnarls.
1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

Gnarly4X

#1216
Quote from: 300k on January 23, 2018, 10:24:37 AM
Go look at Sassparilla_kid's rebuild. The first two pages are people arguing about the 84 85 86 changeover years. Poor guy is just trying to rebuild an engine and theres half the forum clogging up his thread

299k...

If you start a "build" thread on a public forum and expect completely and exclusively linear replies – you are delusional.

I've said it before... the very BEST threads I've read have multiple tangential, emotional, highly debated and protracted discussions. 

That's only my experience on automotive forums since 1999... yours may be different.  :gap:

Gnarls.  :spin:


1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

300k

Quote from: Gnarly4X on January 23, 2018, 06:38:57 PM
299k...

If you start a "build" thread on a public forum and expect completely and exclusively linear replies – you are delusional.

I've said it before... the very BEST threads I've read have multiple tangential, emotional, highly debated and protracted discussions.

Gnarls.

maybe so, but I can go to any of your 41 pages and at least a large chunk of the page will be off topic. I don't like having a build page where the first page is half derailed with "dilly dilly" and external links about what "dilly dilly" is.
:)bestgen4runner [12:45 PM]:   I am so stupid.

Truer words have never been spoken...

Gnarly4X

Quote from: 300k on January 23, 2018, 06:46:23 PM
maybe so, but I can go to any of your 41 pages and at least a large chunk of the page will be off topic. I don't like having a build page where the first page is half derailed with "dilly dilly" and external links about what "dilly dilly" is.

My build thread is one of THE most reviewed.... so it must not be too boring, cluttered, or derailed.  :dunno:

I like the dilly dilly's in my thread!!  :gap:

In fact, I think every thread should at least a couple dilly dilly's.   :best:

Gnarls.  dilly dilly. :beerchug:
1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

Gillesdetrail

I have a doug thorley header, 20/22r ported, o/s valve, stock cam and comp. I have switched from 2.5'' OD exhaust to 2" ID with no noticeable difference in any driving condition, exept for WOT below 2500 rpms which I couldn't test for carb related reasons which I fixed just before ripping the front suspension hangers off the frame in the trails.

As for EFI vs carb and exhaust tuning, I agree there are differences but it is still about harmonics. The differences will be much less noticeable on a 100 hp 22re between 2.25" vs 2.5" or mandrel vs crushed. For best results there are aways engine analyser softwares as engine pro which will calculate the best exhaust specs acording to intake manifold design, runner length, cam spec, displacement, wave tuning etc etc. I have never used such softwares but they are very popular in more advanced or competition builds.

emsvitil

:beer:   Dilly Dilly   :beer:

:cheese:
Ed
SoCal
86 SR5 XtraCab
22RE  W56B
31x10.50R15

Gnarly4X

Quote from: Gillesdetrail on January 23, 2018, 06:55:41 PM
I have a doug thorley header, 20/22r ported, o/s valve, stock cam and comp. I have switched from 2.5'' OD exhaust to 2" ID with no noticeable difference in any driving condition, exept for WOT below 2500 rpms which I couldn't test for carb related reasons which I fixed just before ripping the front suspension hangers off the frame in the trails.

As for EFI vs carb and exhaust tuning, I agree there are differences but it is still about harmonics. The differences will be much less noticeable on a 100 hp 22re between 2.25" vs 2.5" or mandrel vs crushed. For best results there are aways engine analyser softwares as engine pro which will calculate the best exhaust specs acording to intake manifold design, runner length, cam spec, displacement, wave tuning etc etc. I have never used such softwares but they are very popular in more advanced or competition builds.

I agree.

I have one of the best desk top dyno software apps available.. at least that's my opinion, and I will be doing some "mock" dyno pulls before driving my truck to the muffler shop... if just for poops & chuckles.

Gnarls.
1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

Gnarly4X

Quote from: emsvitil on January 23, 2018, 07:00:49 PM
:beer:   Dilly Dilly   :beer:

:cheese:

Ed... You made me laugh out loud and my dogs started barking!!  I think they like "dilly dilly"!!

Gnarls.
1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

300k

Quote from: Gnarly4X on January 23, 2018, 06:54:52 PM
My build thread is one of THE most reviewed....

I believe that is factually inaccurate, especially considering how many pages you have.
:)bestgen4runner [12:45 PM]:   I am so stupid.

Truer words have never been spoken...

Gnarly4X

Quote from: 300k on January 23, 2018, 07:11:32 PM
I believe that is factually inaccurate, especially considering how many pages you have.

  :haha:   298k.... geezzz...you're a math wizard too!!  :roflsign:


Gnarls.  :laugh:
1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

redneckcustoms13

For the love of all things bud light and Toyota we have a 42 page engine build thread on a darn 22re.  :sneeze:
83 long bed 2wd sas, 3rz, w56, duals with 4.7 rear, 4.88 elock front, spartan rear, 39.5 iroks
01 double cab hunting truck
06 tacoma street truck

Gnarly4X

Quote from: redneckcustoms13 on January 24, 2018, 04:41:39 AM
For the love of all things bud light and Toyota we have a 42 page engine build thread on a darn 22re.  :sneeze:

Too much didley didley?  :dunno:

Gnarls.  :smack:
1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

Gnarly4X

#1227
Quote from: Gillesdetrail on January 23, 2018, 05:20:38 PM
If you haven't seen this you may find it interesting.
https://www.youtube.com/watch?v=_PVXvHkr-Vs&list=PLGvTvFzdMg_O2T3UdUEt5dIHutSOu7srE&index=21

I too think that for your application it won't make a noticeable difference between crush bends and mandrel, especially at the lower end of the powerband, and that 2.25" will be fine. If you put on a 4x9 oval magnaflow muffler I suggest adding a 14'' resonator to quiet it down and to mellow the tone.

Hey G,

Thank you very much for bringing up the Engine Analyzer!!  :beerchug:

I just spent a couple hours plugging in some numbers and doing a bunch of mock pulls.  I think they are fairly close to what you suggested.... and a little  better than I expected.

I will need to compile the data in a comparison speadsheet and post it later.  It will take me another hour or so to do that.  I compared a factory stock 1986 22RE and added just exhaust mods.  I did the same thing with MY engine build specs.  I went from 1.75" to 2.50" with DT header and high flow muffler.... VERY interesting results.  :yesnod:

Of course, whether or not those dyno results have anything to do with reality is yet to be determined.  :dunno:

Gnarls.  :gap:
1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

Gnarly4X

Quote from: emsvitil on January 20, 2018, 05:49:31 PM
Before you put it in,  measure

1.   Primary tube diameter and length
2.   Secondary tube diameter and length
3.   Collector tube diameter and length.
4.   Merge angles


Might help for some understanding on header design....

:idea:

Hey Ed,

I have not forgotten about your request. I have to buy a cloth tape measure today.

Gnarls.
1986 XtraCab SR5 22RE 5speed W56B, ~16,000 MI after break-in, DIM (Did It Myself) rebuilt engine - .020" over, engnbldr RV head, OS valves, 261C cam, DT Header. https://imgur.com/oACTHTR

God Bless Our Troops... Especially Our Snipers. The 2nd defends the 1st
MEMBER: WWP, T2T, VFW, NRA, GOA, SAF, Mammoth Nation, C2 Tactical, Hillsdale College, Humane Society of the U.S. - "We cannot solve our problems with the same thinking we used to create them." ~ Albert Einstein

:)bestgen4runner

I am 1/5th of Perfect Fit
SqWADoosh [04:19 PM]: *sigh* I guess Chris is right and I just need to wait until I'm in a place where I have a tow rig and trailer before I get this caliber of truck
Mudder [08:28 PM]:   not try to be a jerk, but are you serious bestgen?
Prismo [06:11 PM]:   Done, time to relax or as Bestgen says....FREEDOM!
HogCanyonHopper [06:54 PM]:   I like my little rod. it gets the job done
H8PVMNT [03:30 PM]: I can go both ways.