New Heavy Duty Knuckle Gusset Kit coming soon!!

Started by BigMike, April 23, 2012, 05:28:13 PM

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BigMike

Check out our new heavy duty knuckle gusset kit coming soon!



What separates our new Heavy Duty Knuckle Gusset Kit from the rest?

Full Stop-to-Stop Bracing

In the past, small add-on plates have been used to cap off the steering stop. We've now integrated the knuckle gusset itself with the steering stops.

Four Braces Instead of Two

In the past we only used single braces on the top and bottom mounted perpendicular to the axle housing. Our new design features four braces to better spread the load and increase load rating.

Angled Bottom Edge

The sharp edges of the old single perpendicular-mounted bottom brace were just crying for attention from rocks. Our new heavy duty design ramps the two bottom braces with a rounded edge for better functionality + strength.

UPDATE: Full Knuckle-to-Spring Support

The upper plates extend to the spring perch where they are welded for full leaf spring to knuckle support!

UPDATE: Compatible with Coil Over & Air Shocks

We've left enough room to fit common coil over and air shocks to the upper gusset.

Made In The USA with High Quality USA Steel

We are a long-time supporter of Made In USA with high quality and long lasting USA steel. We use the very same high quality USA steel as before!

So what do you guys think? :D We will be releasing these very soon! More pictures and install instructions to follow!



BigMike
Check out our new Rock Crawling Videos!
2016 56-speed 580:1 Tacoma Rock Crawler   
1981 36-speed 511:1 3RZ-FE Rock Crawler
1987 6-speed Supercharged 4A-GZE MR2
Instagram: @SlowestTacoma
Things are only impossible until they are not.
"The worst of both worlds, the best of neither." -abnormaltoy
"An informed question. But difficult to answer. I am what you see." -Nanaki

BigMike

#1
Here are examples of what the old design looked like:



(Thanks to CruzrDave & Volcom for the pics)

The new HD Gusset Kit should become available within weeks -- will post new install pics as soon as possible!

Regards,
BigMike
Check out our new Rock Crawling Videos!
2016 56-speed 580:1 Tacoma Rock Crawler   
1981 36-speed 511:1 3RZ-FE Rock Crawler
1987 6-speed Supercharged 4A-GZE MR2
Instagram: @SlowestTacoma
Things are only impossible until they are not.
"The worst of both worlds, the best of neither." -abnormaltoy
"An informed question. But difficult to answer. I am what you see." -Nanaki

THK Matt

Holy smokes, that is sick Big Mike. Way to spice up the MC brand name with new product and redesigned parts.
2007 GMC Yukon SLT Daily
5.3L V8, 3.5in Lift, 33X10.5R18 Toyo MTs, Vision Rocker 18x9s powdercoated Mountain Blue Transparent over Speedboat Aluminum

2010 Chevy Tahoe LT Wife's Daily
5.3L V8, 6in Lift, 35s, AMP power steps

2016 Ford F250 XLT CCLB Work/Business Truck
6.2L V8

2001 Ford F350 Lariat CCLB Work/Business Truck
7.3L Powerstroke w/ Banks Turbo

Instagram @ taytershubby13

bdcplayer_83yota


THK Matt

2007 GMC Yukon SLT Daily
5.3L V8, 3.5in Lift, 33X10.5R18 Toyo MTs, Vision Rocker 18x9s powdercoated Mountain Blue Transparent over Speedboat Aluminum

2010 Chevy Tahoe LT Wife's Daily
5.3L V8, 6in Lift, 35s, AMP power steps

2016 Ford F250 XLT CCLB Work/Business Truck
6.2L V8

2001 Ford F350 Lariat CCLB Work/Business Truck
7.3L Powerstroke w/ Banks Turbo

Instagram @ taytershubby13

Rocksurfer

There's the BEEF!!!  Awesome job guys, when I do the frontend on mine those are on the list.
The Ghost-Rider/Ghost Runner

No matter how far you fall, the ground will always catch you

jimbo74

AND..... this is why marlin is better than the other guys
:usa:

The cost of freedom is always high, but Americans have always paid it. And one path we shall never choose, and that is the path of surrender, or submission.

~ John F. Kennedy ~

DRTYLUVN

im in for a set

but the real question is, where the turtle logo gonna be?

you know as soon at these pics were released china already started making copies, lol

Zs Confederate Toy

I am in for a set as well haha. Definitely looks alot better than the flat plates
ZACH
87 Rock Rat X
80 SR5 The Shady Lady
Trail Junky

IronClad

Quote from: DRTYLUVN on April 24, 2012, 12:46:03 PM

you know as soon at these pics were released china already started making copies, lol

Its funneh cause Front range started selling the first gussets before anyone =P and these are basically the same thing as what people started to do using angle iron =P just with a few added things. They look nice though

Annihilation  Fabrication
Do you need a Hammer?
My build thingy... http://board.marlincrawler.com/index.php?topic=39885.0
(╯°□°)╯︵ ┻━┻
Word hard, Keep your head in the game and if anyone gets in your way tell them you don't give a damn !

hansi530

88 custom cab: http://board.marlincrawler.com/index.php?topic=88026.new#new
shitlbuffout-A saying among 4x4 and off road enthusiasts. Its said after damage normally cosmetic to minor parts damage has occurred on there rig or vehicle. Shitlbuffout is :pokinit: will buff out as in the :pokinit: being the damage will buff as in painted over cleaned polished or "buffed" out.


RCKSQRL

Interested for sure!

Bring it to production!

Any clue to cost yet?
'85 EFI Runner
4.3 with 700R4- for sale
5.29 detroit F/R
Front 3 Link with air shocks
rear 4 Link
Custom Fuel cell
8274
Crawler #719, rear with 4.70 # 677,
Twin stick
Skys manufacturing T-case crossmember

6 point cage modified with harness bar, dash bar and PRP seats mounted to cage
2 feet chopped off the back

It seems it is never done........

in works for new body and exo, motor and trans swap...

bobyboucher03

Any idea how soon they'll be available? I need a set soon!

billygoat82

awesome! great design! If your starting a list put me on there too!   I recently ordered someone elses  :pokinit:...but I havent installed them yet :woohoo:

BigMike

Should be ready for production within a few weeks :thumbs:
Check out our new Rock Crawling Videos!
2016 56-speed 580:1 Tacoma Rock Crawler   
1981 36-speed 511:1 3RZ-FE Rock Crawler
1987 6-speed Supercharged 4A-GZE MR2
Instagram: @SlowestTacoma
Things are only impossible until they are not.
"The worst of both worlds, the best of neither." -abnormaltoy
"An informed question. But difficult to answer. I am what you see." -Nanaki

BigMike

Ok guys,

I've created a Product Page for this where you can use the Notify button to be automatically notified by email once these babies are released!!

Clicky: http://www.marlincrawler.com/axle/front-axle-parts/front-axle-armor/heavy-duty-knuckle-gusset-kit
Check out our new Rock Crawling Videos!
2016 56-speed 580:1 Tacoma Rock Crawler   
1981 36-speed 511:1 3RZ-FE Rock Crawler
1987 6-speed Supercharged 4A-GZE MR2
Instagram: @SlowestTacoma
Things are only impossible until they are not.
"The worst of both worlds, the best of neither." -abnormaltoy
"An informed question. But difficult to answer. I am what you see." -Nanaki

BigMike

Additionally, I forgot to include the fact that the top gussets extend to the spring perches where they are welded for full leaf spring to knuckle support!!

:bowdown:
Check out our new Rock Crawling Videos!
2016 56-speed 580:1 Tacoma Rock Crawler   
1981 36-speed 511:1 3RZ-FE Rock Crawler
1987 6-speed Supercharged 4A-GZE MR2
Instagram: @SlowestTacoma
Things are only impossible until they are not.
"The worst of both worlds, the best of neither." -abnormaltoy
"An informed question. But difficult to answer. I am what you see." -Nanaki

4runner

Awesome news.....I'm gettin ready to build a complete axle for my rig soon. I got longfields waitin for HP E-locker to get here now. If you get these in stock before i'm done moddin this housing then i may order these instead of makin my own.
Keep up the great support 
built not bought 89 4runner
vortec v8, r151, dual cases
4link 1/4 elliptical

BigMike

#19
Thanks for all the great comments guys!! We will have our first prototype on display this weekend at the Tin Bender's Jamboree.

Updates,

-The top gussets extend out to the spring perches where they are welded for full knuckle-to-spring support.

-Compatible with Coil Over & Air Shocks

Here are some sneak peeks of the prototypes being installed onto our display axle. Stop by our new red booth tomorrow and Saturday to check em out!





Regards,
BigMike
Check out our new Rock Crawling Videos!
2016 56-speed 580:1 Tacoma Rock Crawler   
1981 36-speed 511:1 3RZ-FE Rock Crawler
1987 6-speed Supercharged 4A-GZE MR2
Instagram: @SlowestTacoma
Things are only impossible until they are not.
"The worst of both worlds, the best of neither." -abnormaltoy
"An informed question. But difficult to answer. I am what you see." -Nanaki

4LoRunner

might have to cut mind off and get a pair of these pieces of beef
Sas'd '86 4Runner, 22RE-T, 4.88s, Dual Stock T-Cases, Locked F/R, 35" MTR's.
http://board.marlincrawler.com/index.php?topic=55751.0


Talon84x4

Low & Slow 84 PU - http://board.marlincrawler.com/index.php?topic=31982.0
Central Valley Crawlers

Slolyfe

What are they going to cost and when are they coming out?
You'll never take me alive

THK Matt

2007 GMC Yukon SLT Daily
5.3L V8, 3.5in Lift, 33X10.5R18 Toyo MTs, Vision Rocker 18x9s powdercoated Mountain Blue Transparent over Speedboat Aluminum

2010 Chevy Tahoe LT Wife's Daily
5.3L V8, 6in Lift, 35s, AMP power steps

2016 Ford F250 XLT CCLB Work/Business Truck
6.2L V8

2001 Ford F350 Lariat CCLB Work/Business Truck
7.3L Powerstroke w/ Banks Turbo

Instagram @ taytershubby13

Cheesemaker

I think I just added something to the list of things to get in June!!  :thumbs:
Miss ya Dean (4THEWKN) & Kyle (KYOTA)!!

4THEWKN~9/17/2006  If it wasn't for you, I'd be driving something other than a Toyota!

My build up ~ project Kilchis! http://board.marlincrawler.com/index.php?topic=32961.0
Zak's truck build ~ http://board.marlincrawler.com/index.php?topic=64319.0;topicseen

daniresch

1988 Blue Std Cab: SAS, Longs, HP/ARB/5.29 Front, ARB/5.29 Rear, Marlin Dual Ultimate w/ 23 Spline MC07XD-R10, Marlin 30 Spline Front & Rear Output Shafts, Dave's Triple shifter, FROR crossmember, Bilstein 12" f+r, RUF w/ 63s, 7in bob, 40x13.5x17 MTR's on Racelines Monster Beadlocks 17x9.5

build: http://board.marlincrawler.com/index.php?topic=80954.510

79coyotefrg

AR-TTORA founder 22R bored.060,LCE stage II race cam http://pure-gas.org/    32/36weber, :driving: Marlin 1200 NON ceramic clutch, L52SHD+dualcase #2919, cable-locker, Yukon 5.29 gears, 35's, Allpro ebrake, front springs, and high steer, F150rears    RIP Nitro 9-29-07 :(  I sure miss him :down: MarlinCrawlerInc IS NOT affiliated with TrailGear in any way

86yoter

86' runner nothing special

kiyul4130

-kiyul-
92 1 ton ex cab, marlin dual ultimates, 42 iroks, hydro assist, flat bellied, linked and more...
ECV 7-11

KYOTA FOREVER

dragthepaint

Any word on a potential release date? I was just jumping online to order the old style for an axle I just picked up but now.......I Wait