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Can't help you with much of that list, but my single rock rails are 60" in length with 2 6" supports and one 12" support x2 = 168" or 14' for just the rails.
ive been told 100 ft is a good starting point
well i would use dom for the main hoop the hrew for the rest, keep the weld seem on the inside of all bends
we have 3 sticks into my buddies cage and it is full in the cab with 2 supports coming out the rear window all the way tied into his rear bumper. realisticaly i would buy 5 sticks for everything you are doing if you have a little left over you will be able to use it down the road. also remember to get some tube 1 size up for sleeving. more then likely you have to cut cage in half then sleeve it to put into cab. especialy if you want welds all the way around
as stated in the thread when was the last time you saw a split seam in a peice of tubing? http://www.pirate4x4.com/forum/showthread.php?t=459632
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