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so i just put a dana 44 in the rear of my 91 pickup it out of a 94 isuzu rodeo so it has disc brakes. Ive been searchin for info on if i need to change my master cylinder or not i just recently saw that someone used a 3/4-1 ton m/c of a chevy supposedly that works good. Right now my brakes dont feel right if anyone has any info on what they have done id appreciate thanks.
I just did a full custom rear disk brake swap to my 93. I'm running 36" IROKS. I used the front single piston floating calipers from a 2wd. I am still using the LSPV (disconnected and tied up). I have found that while it takes a small amount more pedal travel to engage the brakes, It takes a lot less pressure on the pedal to stop the truck. Yesterday I hauled a car to the scrapyard with a gross weight of 7900 pounds (way over the GVWR), and when stopping, it performed better than the drums did with no load. I have not changed the MC or the booster. With no load, the brakes engage smoothly, do not lock up, and stop the truck very quickly, with considerably less pedal pressure (I would have to almost stand on the brakes before to make a panic stop).Every setup is going to be different, as in the change in size of the pistons in the caliper, bore of the MC, the power of the booster, etc. You will need to determine if the pedal travel is unacceptable for safe use. If you use a larger bore MC, the pedal pressure required to stop the vehicle in a given distance will increase. If you use a stronger booster, you can overcome this.
If you are concerned the get Rockstomper's GM 1-ton master cylinder kit with adapter to fit onto your toyota booster.Its like $100 bucks only...Check it out and get back to us if you decide to go that way
You will find a lot of good information on brakes and MC's here. Erick has done a lot of research on braking systems.http://home.4x4wire.com/erik/
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