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The OM 617 mercedes is probably an easier swap manual injection.
I did a bunch of researching on the OM617 that was in the Sno Cat at work and the service manuals that were in it had a recommendation of adjusting the valves every 10k. As long as this process was easily doable and accessible after the swap into a hilux I'd say go for it. I talked to Luke at 4x4 labs for about 45 minutes on these swaps and from what I've gathered it's legit. In top shape they are said to perform in an FJ60 comparable to the 2F, a little underpowered for my current situation but by all means do it for showing your skills if nothing else. The OM 617 is one of the greatest small diesels ever made. They make great power and are easy to modify for more. They have oil cooled pistons and nitride coated rod and main bearings and are built like Swiss watches. I had one in an 84' Merc wagon with almost 300k on it. I was 16 and ran Castrol 10w30 and whooped on it...redline all the time...constantly driving...when diesel was 99 cents per gallon in 2004. It didnt burn more than a quart in 3000 miles and gave me 24-26mpg consistantly. Planning on this swap soon into an 84' Runner. Adapter plated W56. It's 2011 so hopefully it can be done. My 22re sounds like an eggbeater....with 16k miles. SO... as it is now, can you in this chicken little state, still do the swap and bring it to DMV to have the vin processed with say and 85' OM 617? If so I am sourcing one.BTW.... El Cheapo, go post on Prius chat if your still here
I live in Cali and have a 2l in my 84. Of course its not the original engine but the previous owner had swapped it. It runs good, fires right up and sounds cool. It only goes 60 on flat ground with 31s. Gets about 25mpg, but thats because its floored all the time to keep up with traffic. Hills are a problem. haha. Im looking for a turbo which I hear helps alot. Still love it even though its slow just because its different and I can blow black smoke at all the pruis owning enviromentalists.
being the truck is an 85, the last year i believe they came with the option of diesel, it should be pretty easy. you don't even need to go to the referee. i just got done helping a friend do a cummins swap into his 85, and all we had to do was go to dmv, tell them we swapped means of power from gas to diesel(fill out the proper paper work for a correction of title, since your old one will say gas), and they give you a form that you have to have either chp fill out, or you can even take the vehicle into dmv and have them inspect it to make sure it is a diesel. its actually a lot easier than it sounds.
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