shackle tech ?

Started by Phazertwo, October 28, 2006, 08:11:33 AM

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Phazertwo

I am trying to make new shackle's for my budget SAS.  How thick should they be, and why? looks like marlins are about 3/8ths.  I cut some from some extra 3/8ths I found laying around, but they seem kinda thick.  They are going to 6in from eye to eye, with 1/2in between the edge of the hole and the edge of the radius on the shackle.

I don't just wanna know what you would build them outa, I wanna know WHY!

TIA
PZ
92 xtra cab, with some stuff...

Quote from: yotabj on October 30, 2006, 10:01:02 AM...why buy when you can build?

havik

for what it is going to cost to make them your self.(time and money) i would just order some up from marlin. i went the do it your self rout and ended up just ordering a pair. marlins are cheap, proven and wont rust.
my  :twocents:
got another 85 runner. build coming soon!!

yotabj

3/8 steel would be fine....Why does it seem too thick... I built mine for just the cost of bolts and nuts and have 30 min. of time involved...why buy when you can build?
'84  Truggy EFI swap ,5.29's Detroit,welded,Dual Ultimate Cases,22re,3 in. downey,4 in.Marlin Front springs on back  114 wb ,39.5 Rockers,30 Spline Longs

alwayzbroken


Quote from: yotabj on October 30, 2006, 10:01:02 AM
3/8 steel would be fine....Why does it seem too thick... I built mine for just the cost of bolts and nuts and have 30 min. of time involved...why buy when you can build?


30mins? :headscratch: ??? Did you use a plasma cutter? Cuz you can't cut 3/8" anything that fast unless you have a major sized bandsaw. I made a set and it took all afternoon with my bandsaw. It took about 30mins for each cut!
If you still have control you aren't going fast enough

yotabj

steel was free from scrap yard it was 2in wide ...All I had to do was cut to lenth and drill the hole ....I have a friend that owns a machine shop..so cutting it and drilling it was no prob.....guess i shoulda mentioned that :hammer:
'84  Truggy EFI swap ,5.29's Detroit,welded,Dual Ultimate Cases,22re,3 in. downey,4 in.Marlin Front springs on back  114 wb ,39.5 Rockers,30 Spline Longs

alwayzbroken

I gotcha. I was assuming you were cutting them out of 3/8" plate like I did and I would rather have just bought them for 6$ each when I was done. If you had a 2" wide piece it would be simple.
If you still have control you aren't going fast enough

Phazertwo

I work in a machine shop, so its all easy, I just work on them during lunch, and breaks.  3/8ths it is!

PZ
92 xtra cab, with some stuff...

Quote from: yotabj on October 30, 2006, 10:01:02 AM...why buy when you can build?

Phazertwo

92 xtra cab, with some stuff...

Quote from: yotabj on October 30, 2006, 10:01:02 AM...why buy when you can build?

alwayzbroken

Why waste your time with the sawzall and grinder when you can buy :gap: JK
If you still have control you aren't going fast enough

sidewall2000

Quote from: alwayzbroken on October 30, 2006, 10:16:20 AM

30mins? :headscratch: ??? Did you use a plasma cutter? Cuz you can't cut 3/8" anything that fast unless you have a major sized bandsaw. I made a set and it took all afternoon with my bandsaw. It took about 30mins for each cut!


<----- laser cut all 8 pcs in 3 minutes... tops!
85 Runner, Fullwidths 44/60, dual 5:1's (488:1), locked, 40" Iroks

www.HillHoppers.com
www.Toys-4-Fun.org

gotrocks

plasma and it takes me all but of maybe 30 mins for a finished pair

Hyena

i built mine at school in about an hour.  used 2''x3/8's flatbar and cut them with a torche.  and they are like 10 inches long too.

yotaboy79

10 min tops holes and all, used the iron worker at work and just sheered of some 3/8x2 fb and layed them out and punched them
this is starting to turn into a competition

gotrocks

oh yeah well.....
























n/m I'm done I don't have anything to say

Phazertwo

I guess I am slow because I am at like 45min right now, and I only have them cut out.  I still have to radius them and drill the holes. 
oh wait this thread was SHACKLE TECH, not HOW FAST DID I BUILD MY SHACKLE!
92 xtra cab, with some stuff...

Quote from: yotabj on October 30, 2006, 10:01:02 AM...why buy when you can build?

MiniSimp

Took me about 30 seconds to order mine from AllPro :greengrin:

Phazertwo

Quote from: MiniSimp on November 03, 2006, 08:06:55 AM
Took me about 30 seconds to order mine from AllPro :greengrin:

and i bet its 12 in LONG!
92 xtra cab, with some stuff...

Quote from: yotabj on October 30, 2006, 10:01:02 AM...why buy when you can build?

MiniSimp

Actually 5.5" eye to eye and pivots side to side 30 degrees. :greengrin:

Phazertwo



sorry, saw this and I had too!
92 xtra cab, with some stuff...

Quote from: yotabj on October 30, 2006, 10:01:02 AM...why buy when you can build?

MiniSimp

 :talkingn: That's great!
Another picture saved in the "Forum" file. :thumbs:

alwayzbroken

What size drill bit is used to drill the holes? I just want to go buy one rather than figure it out if anybody knows already. Thanks.
If you still have control you aren't going fast enough

MiniSimp

On mine, one end is 5/8" the other is 9/16"
Get both and you'll be covered.

alwayzbroken

Quote from: MiniSimp on November 16, 2006, 12:24:24 PM
On mine, one end is 5/8" the other is 9/16"
Get both and you'll be covered.

That is for the johnny joint rear shackles I assume that is why the two are different sized. Thanks Mini
If you still have control you aren't going fast enough