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Sounds like the alignment is off
Would going from 33s to 35s change the alignment that much? I had my alignment done years ago and tacked the rod end jam nuts, so im assuming it hasnt changed
Toe wear is typically feathered, meaning your hand will slide smoothly across the tread in one direction, but feel roughness the other way. If it's just worn more on the inside, you may have a camber issue. Of course, camber is not adjustable on the straight axle, so instead you would be looking at the the knuckle/trunion bearings.
I would jack up the front end (or one side at a time) and do the checks like you do for a wheel bearing. Grab the tire at top and bottom, and try to move it. Any movement would then have to be pinpointed, possibly with a helper. Let us know what you find.
You can indeed get a smooth uneven wear with just the toe being out. Do as he described above, Check for slop in you axle trunnion's, suspension and steering. Another thing all though less likely if you have seen quick tire wear is, Toyota axle housings being bent. Bent for 2 different reasons, One is from folks welding the piss out of them with brackets, trusses and the like with no thought put into keeping them straight. The second is huge tires. These housings are simply sheet metal and can bend fairly easily with a little too much heat or extreme loads like big tires or extreme positive off sets and wheel spacers. I have seen housings bent bad enough to change the camber considerably. Anyways dive under there and check everything out so you are not simply just chasing your tail. Good luck.
Have you put a tape measure to it yet?
I always do it with tires on. A use chalk, Jack up the truck and put a 1 or 2 inch wide chalk mark on the tire by spinning it. Then I take a sharp edge or screww drive and scribe a fine line in the chalk on each tire (I use a 4x4 piece of wood to stabilize the screw driver and make a perfect line). Then lower off Jack and roll truck back and forth a few times to get the wheels and everything settled back out. Then measure front and back of tires on this fine line. Works great
Made my own alignment bars and marked them for tire size I am running!! Bars and a tape measure work fine!!
My experience with tire wear is over the last 55 years. On my 4 trucks, every one had uneven wear on the front tires. I am anal about vibrations, wheel alignment, and tire balance.On my 86 and 85 trucks I ran 33’s (about 18 years of wheeling), and several brands and tread designs, mostly MUD-type treads. Both trucks had uneven wear in the front tires, from edge wear, feathering, and mostly cupping. I was diligent about balancing. My wheel alignment, toe-in, front end and steering parts were all tight and within spec. The only way I could help “even” the uneven wear was to rotate the tires front to back and cross them. I usually rotated the tires about every 5,000 miles. If after rotating them, there was any vibrations, I had the tires balanced and Discount Tire and told them NOT to rotate the tires. Now… with my 33’s I ran about 25-27 psi in the fronts and 22-24 psi in the rears. That PSI gave me the best wear and still offered a softer ride on the highway.My way of checking toe-in was just jacking up the front end, spinning the tires with sharp screwdriver, making a dark line in the center of each tread, then I simply measured the distance between to two lines in the front and then in the back. I set the toe-in at 1/8"... as I remember.Gnarls.
Using chalk and Scribing the line in the tire like described above doesnt get any easier, quicker or more accurate. You need to be checking toe with weight on the vehicle and tires on it. Removes variables..
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