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You'll notice some top end gain from the larger pipe, but the big gain is in the cam IMHOSent from my LG-H830 using Tapatalk
You could use a merge collector for the joining. Would be a bit smoother.What kind of gain do you get with the longer 2 pipes (85 older) vs the short merge with the 86 + ?I also think the connection of the manifold to the 2 downpipes could be made a bit smoother............
I don't think a header is worth it........The 86+ pipes merge right away after the manifold. Maybe 6" of dual pipe.I know on the 86, the dual pipes insert into the manifold; I assume the 85 is the same........
There are 2 places in the stock system to smooth flow.1. Where the 2 pipes insert into the manifold. If there's some way to make it so that the manifold inserted into downpipes instead........2. This applies to the stock manifold and header: The late heads have the pear shaped exhaust the flows into a round port. Need some way to make the exhaust port round to match the manifold or header.
Here you can see the short pipes and the short section that goes into the manifold.I think the flow improvements would be in the manifold/pipe interface as you're going from larger to smaller and NOT smoothly.....
Hey Plainview,You mention "worth".... so cost per increase in numbers is typically always a consideration. How much have you spent on this exhaust system modification? I assume your local muffler shop did the work?Is mandrel bent exhaust tubing done at a muffler shop and how much more is the cost? Gnarls.
I can comment on this since I just experienced a before and after...I recently swapped from the stock 22r manifold with double down pipe (ports were matched up and a 2 1/4" collector added at the end) to a NWOR tri-y header. After running a couple weeks with the header, pulling hills, bucking head winds, I think I can perceive a little seat of the pants gain from the header, but not huge. I think that stock manifold with the double down pipe is actually a pretty good piece. Runners are very similar in length and size as my header. I'm sure the header is a bit smoother inside and probably has a bit more thought put into scavenging.I all ready had my header in the shed from years ago. I would not go out and buy a header these days if I had the double down pipe stock setup.Header sounds cooler though .
I.... Honestly, a 2.25" pipe is plenty big so the reductions in area at the bends probably don't offer much restriction. I think once the exhaust is past the intermediate pipes the main sources of restriction are past.
Just make sure to anchor it to the transmission or the pipe WILL crack at the Y, ask me how I know lol
Hi Plainview... yes a very good discussion.Just my opinion based on my research.... mandrel bends are considered by the exhaust systems experts a "measureable" difference over pressure bent pipe. The first pressure bend is the restriction and doesn't matter what's after it. There is more to the physics (flow dynamics) than just the restriction factor.. there is the turbulence and change in the velocity and sonic pressure wave caused by a pressure bent pipe. Jumping on a highly touted camshaft profile with fractions of inches and very small degrees of change with the intent to increase volumetric efficiency then NOT completely considering the exhaust flow factor would seem like at the very least a badly overlooked design consideration. In terms of economics and power gain, why would you spend $1200 for a ported head with OS valves and a torquey cam, then skimp on your exhaust pipe? How much more does it cost for 5 mandrel bends compared to the cost of 5 pressure bends?Gnarls.
Last question first: A lot. Especially when you consider the time investment in driving to a shop that will actually take the time to do this kind of work right. The shop that did the system on my truck is a Meineke close to my house and they did it quickly and cheaply. I was able to go enjoy a nice leisurely lunch and they had it done by the time I got back. It's not pretty, but it gets the job done and for a low price. It's certainly not the most efficient exhaust pipe I could have had installed, but that's not what I paid for. Which leads to the next thing - pipe diameter plays a HUGE role here. Consider - put a 6" pipe on your truck. Do you really think a few compression bends would make *any* difference to your 125-140 horsepower (at best) engine? The smaller the pipe diameter the more critical it be bent efficiently.A 2.25" pipe is plenty big for the engine in my truck. I don't know what the stock size pipe was, but 2.25" looks huge in comparison. So there's a few compression bends in it (and unnecessary welded joints) - it's still a major improvement over stock which is verified by the fact the truck is noticeably stronger in the midrange now. A 2.25" exhaust pipe can easily support 175 horsepower or more. Subtract some for compression bends and other inefficiencies and we're down to 150HP. Big deal. If you're really that concerned about it, put a 2.5" pipe on. If the header is designed right you won't lose low end performance with bigger pipe. I suppose a Tri-Y design might be more sensitive to this though...?http://www.exhaustvideos.com/faq/how-to-calculate-muffler-size-pipe-diameter/#easythere are a couple of things at that link that I've seen evidence to the contrary, but overall this is good tech.Again it comes down to - how much power would the extra expense (including time investment) buy me? My feeling is "not much." The only shop I know of that would do mandrel bending, or properly assemble a system if your provided the bends is a 1/2 hour freeway drive from my house. Basically I'd flush most of a day getting that done and they would surely charge a lot more. But hey, you want to pay for a mandrel bent system on my truck, I'm accepting donations. As to very small camshaft changes - they will make almost no real world difference so I don't stress out about them. One cam that has 2 more degrees duration and .010" more lift than another but the same lobe positions will in all likelihood perform the same. You might see the difference of a few HP at certain RPMs on a dyno but we don't drive dynos. I tend to think of cams in ranges of duration and always look to get the max lift I can for a given duration within the boundaries of what the head and valvetrain will allow. When I get around to reinstalling the 20R head I'm going to be looking at cams in the 208-216 @ .050" on the intake side duration range.
Well, I think this mod may have caused my carb to run lean at higher RPMs. At least that's the working theory at this point.
Not yet. Thing about plug reading is that you need to do it right after whatever it is you're looking for occurs. Driving around town will color the plugs differently than that full power/full load pull up a long hill, so if you don't do it right then and there, there's not much point in doing it now. Of course, if the engine's running lean all the time the plugs will show that.
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