Author Topic: BigMike's Big Journey: A 2016 Tacoma Build Thread  (Read 269899 times)

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You finally Cracked the sh!ts with the IFS and are solid axle'ing it?
Max, you had no idea how happy I was to hear this comment!! Because RCLT has similar features to a SAS, only without all the work!! :beer:

Late April, 2019: RCLT HD Prototype V2.0 is installed!

Well ladies and gentlemen!! After a crap ton of work I am extremely pleased to announce...

RCLT HD Prototype V2.0 is done!!
Main #RCLT Discussion:

Featuring more than 100 (mostly small) improvements, the biggest being a one-piece integrated double-sheer & angled steering arm--to--wheel hub--to--brake caliper cut via CNC from billet steel to form a 100% solid lower knuckle assembly. Something I couldn't say before is that my original design called for a one-piece CNC billet steel lower assembly but due to time constraints imposed by the King Of The Hammers competition, I had to scramble and whip-up hand-welded plate-steel components which left much to be desired.

I have also greatly increased strength at the LCA uniball area, with even a bit more strength landing with V3.0.

Manufacturing for V2.0 was also greatly aided by using full one-piece jigs I designed & created for all six components: D/P LCA, D/P UCA, & D/P HD Knuckle. As a result, despite about a final 20 remaining (mostly small) issues, Rocky and I finished V2.0 in only TWO days as opposed to the nearly 30 days it took to build V1.0 free-hand with the countless issues a first prototype yields.

As RCLT HD stands currently, I am nearly finished with V3.0 which I am 90% confident will be the final prototype before we make the major shift towards full production.

Prototype V3.0 is already past Feature Lock with the largest improvements being an enclosed LCA V-Groove saddle (eliminates the need for water drain holes), stronger limit strap mount, dual shock mount (which has been a royal pain in the ass to design on an angled LCA designed for maximum ground clearance), and equipping the 7/8" TREs with larger 5/8" hardware (V2.0 shown here is running 7/8" heims with 1/2" hardware, which is 126% stronger than the single-sheer factory TRE, but we can achieve +253% at no extra cost so whynot).

I reached Feature Lock for V2.0 two months ago and looking at these pictures now makes me sick to think of all the issues V1.0 had... Such an inordinate amount of work to get to this point and we're only on the second prototype. This project has been no joke folks and it has taken a lot of time, energy, and money to get this far. I'll probably cry the first time I see a kit out in the wild haha It's ridiculous but true :P

« Last Edit: May 17, 2019, 03:49:06 PM by BigMike »
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