Author Topic: 5 spd shifting problems  (Read 2579 times)

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zippo

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Re: 5 spd shifting problems
« on: Jul 27, 2009, 07:20:21 AM »
i have never taken a shift fork out, how hard is it to do yourself or should i get it done?

Chagning out the shift fork is prolly the easiest of any internal repair. But the syncro you have to really disassemble her.

Here are some pics of a W56B with the case off. The large fork near the center is the 1 and 2 fork/hub. It is upsidedown in the pic but it really shows it. The metal ring that bends around is the hub, is the shift fork. The two brass rings are the syncros.

<img src=http://oppiz.net/pics/yota/trans/DSCN2433.JPG >
<img src=http://oppiz.net/pics/yota/trans/DSCN2438.JPG >

Here is a pick of the W56B all disassembled

<img src=http://oppiz.net/pics/yota/Yota%20Pics/Trans%20Gears.jpg >

Here are some of the special tools needed that i had to make. You will still need snapring pliers, press, and an assortments of other tool to get her done.

<img src=http://oppiz.net/pics/yota/trans/DSCN2434.JPG >

I enjoy rebuilding things like this more so then sheet metal work. Marlin prolly could rebuild it for you also :-p Enjoy
« Last Edit: Jul 27, 2009, 07:26:38 AM by zippo »
If you see it, its for sale.

 
 
 
 
 

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