Geezzzzz.. I love happy endings!!
Great thread on EGRs and issue with exhaust headers and gaskets!!! Extremely valuable information in my book.
I can't wait to get my rebuild working right. I have had some delays with medical issues, so I can't work on my truck.... bummed out.
As soon as I can, I will check out the EGR and verify its working properly.
Regarding the gaskets and LCE header... I can't find anything from Remflex or LCE site that discusses that issue that
Dr. emsvitil and Roger Brown identified and you confirmed. And, I have to believe this problem has happened before. I used the exhaust manifold gasket that came with the gasket kit from engbldr. I have read posts that it doesn't last long. But I didn't take the time to order the Remflex. When I use the stock exhaust gaskets, I spray Permatex copper on both sides with two coats. As I have posted on my engine build thread, I do not use the factory stock clamping style nuts. See photo. I use never-seize on the studs for nuts and red Locktite for the studs inserted in the head. I have found that whenever I have to remove the header or the exhaust manifold, the gasket will usually NOT reseal and leaks, so I just replace it with a new one. I also do 3 or 4 checks for tightness on the nuts. After a 100 miles or so, the nuts will almost always be tight and I don't have any exhaust leaks at the head. I have a thin lock nut that I put on after initial series of checks and re-torques.
Gnarls.