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Author Topic: New Billet Shift Fork for R-Series Transmissions  (Read 6473 times)

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BigMike

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New Billet Shift Fork for R-Series Transmissions
« on: Jul 16, 2009, 02:21:57 PM »


We are proud to release our all-new high strength 7075-T6 billet aluminum R-series transmission 1st-2nd shift fork.

For R-series 5speed transmissions, this high strength shift fork is much stronger than the stock cast aluminum fork that wears out or even brakes all too often.

We looked at a huge bucket of broken or worn out stock forks and designed our 7075-T6 fork to combat all of the weak spots. The result is the strongest 1st-2nd shift fork in the world for your R150F R151F, 2WD R154 and other R-series 5-speed transmission.

Sold individually, one fork is required per transmission.


Here we are comparing our 7075-T6 fork on the left with the stock fork on the right. Our much stronger billet material will combat this common wear-out problem.


This is the fate of many stock forks, so we did extensive FEA analysis to combat all the common weak spots of a stock fork.


More info and order link: http://www.marlincrawler.com/transmission/parts-upgrade/billet-shift-fork-r-series


edit: typo
« Last Edit: Jul 16, 2009, 07:32:38 PM by BigMike »
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BigMike [OP]

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I need to verify this, but I believe the stock fork is cast 356.0 T6.
If this is true, then consider the following:

Min Tensile StrengthMin Yield strength
Stock Fork 356.0-T6 Cast Alloy30,000 psi20,000 psi
Marlin Crawler 7075-T6 Billet Alloy   83,00073,000
Percent difference177%265%
(source: matweb.com)


And that is just the material difference not including all the over sizing we did!!!
Check out our new Rock Crawling Videos!
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TIMS89CRAWLER

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I would think aluminum would be a bad choice for this sort of use as it is such a soft metal.... I would use one made of billet steel though.... just my  :twocents:
Having a 12 second Honda is just like coming out of the closet; You're going to surprise a bunch of people, but in the end you're still gay.

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http://board.marlincrawler.com/index.php?topic=39494.0

BigMike [OP]

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I would think aluminum would be a bad choice for this sort of use as it is such a soft metal.... I would use one made of billet steel though.... just my  :twocents:

It would seem that way at first glance, but in actual fact, two like metals placed against one another actually wear out faster. Under extreme loading, the two metals could even fuse to one another-

The last time Toyota used a steel 1st-2nd shift fork mated up to a steel shift collar was in August of 1983. Steel-against-steel died with the L52.

That same month, Toyota introduced the G52 and decided to place little nylon pads on the steel 1st-2nd fork, and these 100% absolutely wore out faster than you can spell Marlin's last name. Complete garbage.

That lasted until the G54 came out in May of 1984 when Toyota wised up and began using aluminum 1st-2nd shift forks.

In fact, except for 5th gear, nearly all shift forks since 1984 have all been aluminum and today's transmissions use all aluminum forks.

I would say aluminum shift forks outlast the L-series steel-against-steel forks at least 2:1, and they outlast the G52's nylon-against-steel forks 10:1.

The next step up would be to use magnesium forks, which I believe race transmissions use.

To say the least, the Toyota R-series transmissions have never seen shift forks as strong and massive as this new Marlin Crawler 7076-T6 billet fork!! :yesnod: :turtlehead:

Made in USA!!! :usa:

BigMike
Check out our new Rock Crawling Videos!
2016 56-speed 580:1 Tacoma Rock Crawler   
1981 36-speed 511:1 3RZ-FE Rock Crawler
1987 6-speed Supercharged 4A-GZE MR2
Instagram: @SlowestTacoma
Things are only impossible until they are not.
"The worst of both worlds, the best of neither." -abnormaltoy
"An informed question. But difficult to answer. I am what you see." -Nanaki

TIMS89CRAWLER

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thats some good history to know and you make great points! it looks like a real nicely machined part and I agree it is much stronger than the stocker.... as soon as I get my 3.4 in and my R150F I will be sticking 1 of these in it!!
Having a 12 second Honda is just like coming out of the closet; You're going to surprise a bunch of people, but in the end you're still gay.

www.choptechfab.com
www.myspace.com/choptechfab

1989 x-cab truck, 96 2rz swap, MC07-R10 duals w/flat belly, doved front, bobbed bed, all pro 5" springs F&R, lincoln locked F&R, 38.5" sx's and still at it!
CHECK THE BUILD
http://board.marlincrawler.com/index.php?topic=39494.0

BigMike [OP]

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Cool!

Here is the very first fork built in a Competition Series transmission for a Drag Supra owner :driving: :burnout:

Check out our new Rock Crawling Videos!
2016 56-speed 580:1 Tacoma Rock Crawler   
1981 36-speed 511:1 3RZ-FE Rock Crawler
1987 6-speed Supercharged 4A-GZE MR2
Instagram: @SlowestTacoma
Things are only impossible until they are not.
"The worst of both worlds, the best of neither." -abnormaltoy
"An informed question. But difficult to answer. I am what you see." -Nanaki

TIMS89CRAWLER

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hell ya thats badass!
Having a 12 second Honda is just like coming out of the closet; You're going to surprise a bunch of people, but in the end you're still gay.

www.choptechfab.com
www.myspace.com/choptechfab

1989 x-cab truck, 96 2rz swap, MC07-R10 duals w/flat belly, doved front, bobbed bed, all pro 5" springs F&R, lincoln locked F&R, 38.5" sx's and still at it!
CHECK THE BUILD
http://board.marlincrawler.com/index.php?topic=39494.0

87pickup

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Thats pretty sweet

 
 
 
 
 

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