Author Topic: Jon82toy's 1st gen E-LOCKER build up with tech. and part numbers  (Read 20326 times)

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Dr.Maxwe001-KK4SXA

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This Thread is Featured in our Tech from our Forum Members section!



 :welcome:

I had to get this done for JON82TOY now he can begin telling us everything he has done and all the part numbers  :turtle: :turtle: :turtle:
« Last Edit: Jul 21, 2011, 09:14:37 AM by BigMike »
IF YOUR LOOKING OUT THE FRONT OF YOUR 4X4 AND YOU CANT SEE THEN JUST TURN ON YOUR WIPERS. BUT THEN THINGS GET ALL MESSED UP LIKE IN LIFE.

WHEN YOU GET TO THE END OF YOUR ROPE JUST THINK THAT ALONG TIME AGO  YOU WERE THE FASTEST LITTLE SWIMMER TO THE EGG

08:55:22 PM BeccaLoo24 i like to screw things

$99 scratch and dent drill press has drilled more holes than Ron Jeremy.


http://board.marlincrawler.com/index.php?topic=48342.0




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jonathan82toy

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Coming Soon.....
What Is The Truth Behind The Magic Turtle Breeding Program?

S.S. More Powerful Than Superman, Batman, Spiderman And The Incredible Hulk Put Together.

Dr.Maxwe001-KK4SXA [OP]

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thats it  

Coming Soon.....

you aint got nothing special to say like how great its going to be ???
IF YOUR LOOKING OUT THE FRONT OF YOUR 4X4 AND YOU CANT SEE THEN JUST TURN ON YOUR WIPERS. BUT THEN THINGS GET ALL MESSED UP LIKE IN LIFE.

WHEN YOU GET TO THE END OF YOUR ROPE JUST THINK THAT ALONG TIME AGO  YOU WERE THE FASTEST LITTLE SWIMMER TO THE EGG

08:55:22 PM BeccaLoo24 i like to screw things

$99 scratch and dent drill press has drilled more holes than Ron Jeremy.


http://board.marlincrawler.com/index.php?topic=48342.0




[img]http://bo

unclejpl4x4

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:woohoo:  o wait ,what   ? who ? when?
build thread http://board.marlincrawler.com/index.php?topic=39214.0
CB install http://board.marlincrawler.com/index.php?topic=45467.0
roundeyes http://board.marlincrawler.com/index.php?topic=33294.0;highlight=round+eyes
LC exhaust head 2 tip, EB RVstreethead O/S valves,EB  268c/torker cam , .20 over , metal t-chain wear pads
MARLIN clutch 1200, master clutch cly

jonathan82toy

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Who is on first??
What Is The Truth Behind The Magic Turtle Breeding Program?

S.S. More Powerful Than Superman, Batman, Spiderman And The Incredible Hulk Put Together.

jamesyz250

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Hows that nice rear end working??  :beerchug:

sandboxtoy

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man...now i can't stand the anticipation.

unclejpl4x4

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build thread http://board.marlincrawler.com/index.php?topic=39214.0
CB install http://board.marlincrawler.com/index.php?topic=45467.0
roundeyes http://board.marlincrawler.com/index.php?topic=33294.0;highlight=round+eyes
LC exhaust head 2 tip, EB RVstreethead O/S valves,EB  268c/torker cam , .20 over , metal t-chain wear pads
MARLIN clutch 1200, master clutch cly

Dr.Maxwe001-KK4SXA [OP]

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talked to Jon the other day he has the rear e-locker installed  and now watin on the front
IF YOUR LOOKING OUT THE FRONT OF YOUR 4X4 AND YOU CANT SEE THEN JUST TURN ON YOUR WIPERS. BUT THEN THINGS GET ALL MESSED UP LIKE IN LIFE.

WHEN YOU GET TO THE END OF YOUR ROPE JUST THINK THAT ALONG TIME AGO  YOU WERE THE FASTEST LITTLE SWIMMER TO THE EGG

08:55:22 PM BeccaLoo24 i like to screw things

$99 scratch and dent drill press has drilled more holes than Ron Jeremy.


http://board.marlincrawler.com/index.php?topic=48342.0




[img]http://bo

Dr.Maxwe001-KK4SXA [OP]

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I will add a small wiring  schematic to this thred for others to use to wire their e-locker its very simple  I am trying to find away to make a copy of the diagram since I do not have a scanner however I got a copy machine that "says" it can print to a mega mem. stick :dunno: lets get started

TRD ELETRIC LOCKING WIRING KIT

PARTS LIST
  • (1) DPDT toggle switch (6 prong)
  • (1) "locked" light (something to show when its on led works fine if thats all you can get)
  • (1) 5 ohm 25 watt resistor (Radio Shack)
  • (1) 15 ft coil of 16/6 trailer cable
  • (1)  2' length 1/4 heat shrink
  • (20) 4" cable ties
  • (20)11"cable ties
  • (10) 18ga. female connectors
  • (2) 5' length 18ga. Wire (red, black)
  • (2) 3' length 18 ga wire (white, green)
  • (1 ) fuse holder
  • (1) 10 amp fuse
  • (1) fuse tap
  • (1) 1/4" ring terminal
  • (12) 18ga. butt connectors
  • (2) 14 to 18ga. Adapter butt connectors

Installation procedure

1.) Install the toggle switch and lock light in a suitable location on the dashboard or console. The toggle switch requires a 1/2" hole, and the locked light requires a 5/16 hole.Make sure the toggle is easy to reach, and the light is easy to see. they do not need to be mounted near one another.

2.) Mount the resistor near the toggle switch. I recommend mounting the resistor on a metal surface as it may become hot and could damage plastic or carpeted surfaces.

3.) Connect the Toyota OEM wiring harness to the eletrical . fasten the loose end of the harness to the frame. Make sure there is enough slack in the harness to allow full droop of the axle.

4.) Cut the factory plug off the loose end of the Toyota harness. ***( I used special tools to remove the end from the plug)*** Useing the connectors and heat shrink tubeing connect the factory Toyota harness to the trailer cable per the wiring diagram. (will post later) Useing the supplied cable ties, rout the cable along the frame and into the cab of the truck near the toggle switch.

5.) peel the small plastic vent hoseback from the end of the Toyota harness and fasten at the  highest point possible useing cable ties.

6.) Useing the supplied connectors wire the remander of the system per the wiring diagram use the supplied fues tap in order to get 12 volts from the fues panel.Tap into the non-fused side of a circut rated at 10 amps or greater. The radio fuse is ideal. The resistor will rewuire soldering the wire to the ring terminals at each end, cover each canection with heat shrink once soldered.

7.)Upon Completion of the wiring, cycle the eletric locker to ensure proper operation. The locked light will only light once the locker is fully engaged. You may need to roll the truck and turn slightly to get the locker to engage.

:bat: DO NOT ROLL YOUR VEHICLE ONTO ITS SIDE OR FLOP IT UPSIDE DOWN  TO GET THE LOCKER TO ENGAGE.

Note:  There are connection diffrences between the high and low pinion wiring as seen in the wiring diagram. The diffrences are located at the connection of the Toyota OEM wiring harness and the connection of the  Trailer wire.  MAKE SURE YOU WIRE YOUR INSTALATION ACCORDING TO WHICH PINION YOU ARE USEING.

 THESE INSTALATION INSTRUCTIONS ARE FROM INCHWORM'S KIT
« Last Edit: May 21, 2009, 01:48:43 PM by maxwe001 »
IF YOUR LOOKING OUT THE FRONT OF YOUR 4X4 AND YOU CANT SEE THEN JUST TURN ON YOUR WIPERS. BUT THEN THINGS GET ALL MESSED UP LIKE IN LIFE.

WHEN YOU GET TO THE END OF YOUR ROPE JUST THINK THAT ALONG TIME AGO  YOU WERE THE FASTEST LITTLE SWIMMER TO THE EGG

08:55:22 PM BeccaLoo24 i like to screw things

$99 scratch and dent drill press has drilled more holes than Ron Jeremy.


http://board.marlincrawler.com/index.php?topic=48342.0




[img]http://bo

RK

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:bat: DO NOT ROLL YOUR VEHICLE ONTO ITS SIDE OR FLOP IT UPSIDE DOWN  TO GET THE LOCKER TO ENGAGE.

:dunno: i thought thats how it was supposed to be done.
Max
Black Hole Racing - 84 Jackalope/79 Devil Bunny/87 Golf - Service rig: 2012 Ram 3500

unclejpl4x4

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build thread http://board.marlincrawler.com/index.php?topic=39214.0
CB install http://board.marlincrawler.com/index.php?topic=45467.0
roundeyes http://board.marlincrawler.com/index.php?topic=33294.0;highlight=round+eyes
LC exhaust head 2 tip, EB RVstreethead O/S valves,EB  268c/torker cam , .20 over , metal t-chain wear pads
MARLIN clutch 1200, master clutch cly

Dr.Maxwe001-KK4SXA [OP]

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E-LOCKER build up with tech. and part numbers
« Reply #12 on: Jan 16, 2010, 09:57:46 AM »
here are the pictures as i told you I would get too sorry it took me so long i had to get to it








IF YOUR LOOKING OUT THE FRONT OF YOUR 4X4 AND YOU CANT SEE THEN JUST TURN ON YOUR WIPERS. BUT THEN THINGS GET ALL MESSED UP LIKE IN LIFE.

WHEN YOU GET TO THE END OF YOUR ROPE JUST THINK THAT ALONG TIME AGO  YOU WERE THE FASTEST LITTLE SWIMMER TO THE EGG

08:55:22 PM BeccaLoo24 i like to screw things

$99 scratch and dent drill press has drilled more holes than Ron Jeremy.


http://board.marlincrawler.com/index.php?topic=48342.0




[img]http://bo

Dr.Maxwe001-KK4SXA [OP]

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it might be kind of hard to se the lines so i went back and gave them some color 


IF YOUR LOOKING OUT THE FRONT OF YOUR 4X4 AND YOU CANT SEE THEN JUST TURN ON YOUR WIPERS. BUT THEN THINGS GET ALL MESSED UP LIKE IN LIFE.

WHEN YOU GET TO THE END OF YOUR ROPE JUST THINK THAT ALONG TIME AGO  YOU WERE THE FASTEST LITTLE SWIMMER TO THE EGG

08:55:22 PM BeccaLoo24 i like to screw things

$99 scratch and dent drill press has drilled more holes than Ron Jeremy.


http://board.marlincrawler.com/index.php?topic=48342.0




[img]http://bo

hilux-1983

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DD, 22R, L52HD, 35"s, All pro/Marlin Hysteer, 529's, Aussie Locker in rear only. 5" All Pro springs and 5" shackles. Just purpose built and dependable. A/C blows like ice too... www.4x4HIM.org

Dr.Maxwe001-KK4SXA [OP]

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 BTT   

BECAUSE I MADE THIS TOPIC
IF YOUR LOOKING OUT THE FRONT OF YOUR 4X4 AND YOU CANT SEE THEN JUST TURN ON YOUR WIPERS. BUT THEN THINGS GET ALL MESSED UP LIKE IN LIFE.

WHEN YOU GET TO THE END OF YOUR ROPE JUST THINK THAT ALONG TIME AGO  YOU WERE THE FASTEST LITTLE SWIMMER TO THE EGG

08:55:22 PM BeccaLoo24 i like to screw things

$99 scratch and dent drill press has drilled more holes than Ron Jeremy.


http://board.marlincrawler.com/index.php?topic=48342.0




[img]http://bo

Dr.Maxwe001-KK4SXA [OP]

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http://forum.ih8mud.com/80-series-tech/482373-real-time-help-97lx450-wiring-front-elocker.html

this is  A JAM UP LINK i am going to save the pict and add them to this just incase the origs get lost somewhere
IF YOUR LOOKING OUT THE FRONT OF YOUR 4X4 AND YOU CANT SEE THEN JUST TURN ON YOUR WIPERS. BUT THEN THINGS GET ALL MESSED UP LIKE IN LIFE.

WHEN YOU GET TO THE END OF YOUR ROPE JUST THINK THAT ALONG TIME AGO  YOU WERE THE FASTEST LITTLE SWIMMER TO THE EGG

08:55:22 PM BeccaLoo24 i like to screw things

$99 scratch and dent drill press has drilled more holes than Ron Jeremy.


http://board.marlincrawler.com/index.php?topic=48342.0




[img]http://bo

Dr.Maxwe001-KK4SXA [OP]

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here are the picts from the above link

these are the wires as they are on the harness that go to the actuator



These are the locations and the pin layouts on the actuator



this picture shows the CORRECT way to set them in time
 


this picture shows the rear locker/ front locker actuator parts
« Last Edit: Jul 19, 2011, 10:15:16 AM by Dr. maxwe001 »
IF YOUR LOOKING OUT THE FRONT OF YOUR 4X4 AND YOU CANT SEE THEN JUST TURN ON YOUR WIPERS. BUT THEN THINGS GET ALL MESSED UP LIKE IN LIFE.

WHEN YOU GET TO THE END OF YOUR ROPE JUST THINK THAT ALONG TIME AGO  YOU WERE THE FASTEST LITTLE SWIMMER TO THE EGG

08:55:22 PM BeccaLoo24 i like to screw things

$99 scratch and dent drill press has drilled more holes than Ron Jeremy.


http://board.marlincrawler.com/index.php?topic=48342.0




[img]http://bo

PhantomD aka Zach

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3rd Gen Extra Cab, Dual Cases, E-Lockers

PhantomD aka Zach

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Ok, this is a pretty good thread, I will add my wisdom here on how I did my wiring for both my lockers.

I copied the inchworm kit, you can buy the 16gauge 6 conductor wire at napa for about $1.30 a foot
DO NOT USE THE RESISTOR IN THE INCHWORM KIT, 12v guy never uses one and I trust him more then inchworm
the switch is where I got fancy, I used a carling switch (Identical to what ARB switches are) but I used a momentary DPDT (double pole double throw) switch that had the indicator light wired independently of the switch, so I can wire that light to be the indicator light when the locker locks. The momentary function was so I am not constantly applying power through the wires to the locker when I dont need it.

wire the switch identical to the inchworm diagram and you are good to go for a lot cheaper then their kit...

I used this switch
http://www.otrattw.com/proddetail.php?prod=VLD1A60B-00000-000
and this switch cover
http://www.otrattw.com/proddetail.php?prod=V1D1J66B-AYC80-RL1

OTRATTW is awesome, his shipping is crazy fast and notifications are great...
3rd Gen Extra Cab, Dual Cases, E-Lockers

BigMike

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Hmmmm, very nice thread! I've added it to both our Electric Locker Wiring Information tech page as well as our Tech from our Forum Members section on our main tech page.

Thanks guys for all the great info! :beerchug:

Regards,
BigMike
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Error occurred because of error.
"The worst of both worlds, the best of neither." -abnormaltoy
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BigMike

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Thanks again for the info guys. I have created a tech guide on our website on how to properly index the electric locker motor actuator. It is linked on our Tech section under "Installation Guides"

Clicky: http://www.marlincrawler.com/tech/guide/how-index-your-electric-locker-motor

:beerchug:
2016 28-speed 235:1 Tacoma Rock Crawler       
1981 36-speed 511:1 3RZ-FE Rock Crawler
1987 6-speed Supercharged 4A-GZE MR2
Error occurred because of error.
"The worst of both worlds, the best of neither." -abnormaltoy
Things are only impossible until they are not.

Dr.Maxwe001-KK4SXA [OP]

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IF YOUR LOOKING OUT THE FRONT OF YOUR 4X4 AND YOU CANT SEE THEN JUST TURN ON YOUR WIPERS. BUT THEN THINGS GET ALL MESSED UP LIKE IN LIFE.

WHEN YOU GET TO THE END OF YOUR ROPE JUST THINK THAT ALONG TIME AGO  YOU WERE THE FASTEST LITTLE SWIMMER TO THE EGG

08:55:22 PM BeccaLoo24 i like to screw things

$99 scratch and dent drill press has drilled more holes than Ron Jeremy.


http://board.marlincrawler.com/index.php?topic=48342.0




[img]http://bo

NorCalPR

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Fwiw, I can get you pn's for the factory harness plugs. I have te wiring repair manual.

From 95-current, you can buy any harness, and any pin that goes it in from the dealership
"W6FTW"

 
 
 
 
 

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